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Manufacturing

Quark Made is a contract manufacturer of outdoor and automotive carriers — OEM and ODM, end to end, across two of our own factories. Design, tooling, fabrication, molding, finishing, assembly, and QC under one roof.

54Patents
1.2MUnits / yr
2Factories
8Export markets

00 · The model

You bring a drawing, a sample, or a brief. We engineer it for manufacture, cut the tooling, and run it across two plants — so quality, lead time, and cost stay in our hands the whole way.

01

OEM & ODM

Build to your drawings and branding, or develop from a reference — design, tooling, sampling, and white-label production under one contract.

02

Two factories

Ningbo, China and Rayong, Thailand run to one quality standard — a hedge against tariffs and single-source risk.

03

End to end, in-house

Cut, bend, weld, mold, coat, and assemble under our own roof. No outsourced links in the chain.

3,600
Units / day
100,000
Units / month
4
Production lines
2
Factories · CN + TH
Ningbo, China
Ningbo, ChinaEst. 2006
Rayong, Thailand
Rayong, ThailandEst. 2024

Engineering & IP

Quark Made designs and tools its own carriers — and protects them. Building since 2006, we have filed 54 patents under our own name, across inventions, industrial designs, and utility models. You are working with the factory that engineers the product, not a trading desk reselling someone else's.

54Patents
on file
  • Inventions2
  • Industrial designs8
  • Utility models44
First filing
2007
In-house
Design & tooling

Filed with the China National Intellectual Property Administration; a patent and certificate index is available on request.

  1. 08
  2. 09
  3. 10
  4. 11
  5. 12
  6. 13
  7. 14
  8. 15
  9. 16
  10. 17
  11. 18
  12. 19
  13. 20
  14. 21
  15. 22
  16. 23
  17. 24
  18. 25
43 utility model8 design2008–2025 · years of continuous filing

51 signed certificates on file · the remainder pending grant

01 · How we work

  1. 01

    Inquiry & brief

    Your spec, drawings, or a reference sample.

  2. 02

    Design & DFM

    We engineer for manufacture and confirm the build.

  3. 03

    Tooling

    Dedicated molds and welding fixtures.

  4. 04

    Sampling

    First samples in 30–60 days.

  5. 05

    Mass production

    Volume runs in about 45 days.

  6. 06

    QC & global shipping

    Dimensional and load checks; FOB Ningbo or Rayong.

300–500 sets · MOQ30–60 days · Sampling45 days · Mass production

02 · Ningbo · China — main plant

Our Ningbo plant (est. 2006) runs every process in-house on its own equipment — so tooling, tolerance, and throughput never leave our control.

15,000 m²
Floor area
5
Workshops
69
Staff
2006
Built
  1. CNC machining
  2. Tube bending
  3. Welding
  4. Injection molding
  5. Assembly line
  6. Laser cutting
  7. Stamping presses
  8. Machining cells
  9. Pneumatic press stations
  10. Automatic polishing
  11. Tool & jig room
01Cut
CNCmulti-axis

CNC machining centres cut steel and alloy stock to spec.

02Bend
12–89mm

Press-brake forming across the full thickness range.

03Weld
360°robotic

Six-axis robotic cells for repeatable structural welds.

04Mold
80–400ton

Injection presses for impact parts and end caps.

05Coat
600m line

A continuous powder-coat line for a durable finish.

06Assemble
4lines

Four assembly lines — retail-ready or bulk packed.

Tolerance

The same part, a hundred times over.

Precision at this scale is not one perfect part — it is the hundredth one matching the first. Weld beads, cut edges, and machined faces, shown at the distance where a tolerance is either there or it is not.

Formed sections, in register
Formed sections, in register
Weld bead
Weld bead
Extruded section
Extruded section
Machined end
Machined end
Clamp fit
Clamp fit
Spot welds, in register
Spot welds, in register
Checked against the drawing
Checked against the drawing
Bar stock, racked
Bar stock, racked

03 · Rayong · Thailand — second plant

Our Rayong factory (est. 2024) builds from the same drawings, tooling, and tolerances as Ningbo — so you can choose China or Thailand origin to manage tariffs and single-source risk, without changing the product.

8,000 m²
Floor area
3
Workshops
51
Staff
2024
Built
Plant exterior
Plant exterior→
Full plant view
Full plant view→
01

Origin flexibility

Ship the same product and tooling from China or Thailand — you pick the origin at the PO.

02

Tariff & risk hedge

Dual-origin sidesteps single-country tariffs and single-source supply risk in one supplier.

03

One quality library

Rayong builds from Ningbo's drawings, fixtures, and tolerances — not a separate spec.

04 · In-house lab & QC

09Test
Stations

  • Dimensional checks

    Sampled against the approved drawing, from first article through shipment.

  • Load & proof

    Carriers verified to their rated load before sign-off.

  • Fit & assembly

    Mounting, fit, and finish inspected on the line, not just at the end.

Specific test certificates are issued on request against the agreed standard for your program.

In-house CMM metrology lab
In-house CMM metrologyCoordinate measuring

In-house test lab

09 Stations · calibrated in-house

  1. 01Tensile / pull testingRated load and failure point
  2. 02Cantilever impactImpact resistance of moulded parts
  3. 03Metallurgical microscopeWeld penetration and grain structure
  4. 04Rockwell hardnessMaterial hardness against spec
  5. 05High / low-temp chamberPerformance across the service range
  6. 06Edge compressionCarton stacking strength
  7. 07Sample mounting pressSection preparation for microscopy
  8. 08Salt-spray corrosionCoating life in salt air

05 · Materials & finishes

Powder-coated steel

Cut, welded, and finished on a 600 m powder line.

Anodised aluminium alloy

Light, corrosion-resistant frames for trolleys and roof systems.

Glass-filled nylon

Impact parts — paddle blades, clamps, and end caps.

Foam & felt lining

Protects boats and paintwork at every contact point.

Stainless hardware

Corrosion-resistant fasteners, straps, and locks.

Manufacturing partner

Request a quote→
MOQ
300–500
Sampling
30–60 days
Mass prod
45 days